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High Density, High Performance, Powder Metallurgy.

HPM combines the processes of PM (traditional powder metallurgy) and MIM (metal injection molding), combining the advantages of both to create advantageous products for you.

Fine powder (particle size D: 5~15μm) raw materials are granulated and their sintering density is increased to above 7.5g/cm3 to produce high-strength components.


 

Advantages of HPM

Process

 Metal powder + Patented adhesive  ⇨   After granulation    Molding machine    Sintering furnace    HPM parts 

Comprehensive comparison of various processes

 

 

Traditional powder metallurgy

PM

High density and high strength powder metallurgy

HPM

Metal Injection Moldings

MIM

CNC
Machining
Cost Low Medium High High
Workpiece shape 2D 2D Complex 3D Complex 3D
Density low(7.0mg/cm3) High(>7.5cm3) High(>7.5cm3) High
Strength Low High High High
Appearance Low Fairish Fairish (low yield) Good
Accuracy High(tolerance 0.1%) Medium(tolerance 0.3%) Low(tolerance 0.5%) High

Surface treatment

(can be electroplated)

Difficult
(requires hole sealing)

Easy

(no sealing required)

Easy
(no sealing required)

Easy
Minimum thickness >1.5mm >0.8mm >0.20mm 01.5mm
Workpiece size According to
machine tonnage
According to
machine tonnage
Preferably less than 25g,
high mass production
Depends on
machine size
Production capacity (Taiwan) 600/hour (1 hole) 600/hour (1 hole) 600/hour (4 holes) Low (evaluated by complexity)
Tooth accuracy JIS5 JIS6 Not recommended High
Post processing Easy (the base plane is easy to get) Easy (the base plane is easy to get) Difficult (3D deformation reference plane is not easy to obtain) Easy

 

 

Material selection we offer

 

Material Density(g/cm3) Pull strength (MPA) Yield strength (MPA) Elongation (%) Hardness Heat treatment method

4605

(Heat Treated)

>7.5 1,655 1,480 2 HRC 46-52 Oil quenching and tempering

Fe8Ni

(Heat Treated)

>7.5 1,750 1,450 5 HRC 47-53 Gas/oil quenching and tempering
316L >7.5 500 350 40 HRC 50-60 No heat treatment

420

(Heat Treated)

>7.3 1,200 1,000 1~2 HRC 40-48 Gas/oil quenching and tempering

440C

(Heat Treated)

>7.5 950 --- 1~2 HRC 56-62
(Hv0.1>650)
Gas/oil quenching and tempering

17-4PH

(Heat Treated)

>7.5 1,190 1,050 5 HRC 31-36 Solid solution and precipitation